| | |
|
3
|
Hints for application
|
|
|
3.1
|
Dimensioning and selection of MOSFET, IGBT and SKiiPPACK modules
|
[ 133 ]
|
|
3.1.1
|
Forward blocking voltage
|
[ 133 ]
|
|
3.1.2
|
Forward current
|
[ 134 ]
|
|
3.1.3
|
Switching frequency
|
[ 135 ]
|
|
3.2
|
Thermal behaviour
|
[ 137 ]
|
|
3.2.1
|
Balance of power losses
|
[ 137 ]
|
|
3.2.1.1
|
Single and total power losses
|
[ 137 ]
|
|
3.2.1.2
|
Power losses of a step-down converter
|
[ 139 ]
|
|
3.2.1.3
|
Power losses in pulsed voltage source inverters/rectifiers with sinusoidal currents
|
[ 140 ]
|
|
3.2.2
|
Calculation of the junction temperature
|
[ 146 ]
|
|
3.2.2.1
|
General hints
|
[ 146 ]
|
|
3.2.2.2
|
Junction temperature during short-time operation
|
[ 148 ]
|
|
3.2.2.3
|
Junction temperature under pulse operation
|
[ 150 ]
|
|
3.2.2.4
|
Junction temperature at fundamental harmonics frequency
|
[ 152 ]
|
|
3.2.3
|
Evaluation of temperature characteristics with regards to module life
|
[ 154 ]
|
|
3.3
|
Cooling of power modules
|
[ 155 ]
|
|
3.3.1
|
Cooling devices, coolants and cooling methods
|
[ 155 ]
|
|
3.3.2
|
Thermal model of the cooling device
|
[ 156 ]
|
|
3.3.3
|
Natural air cooling (free convection)
|
[ 157 ]
|
|
3.3.4
|
Forced air cooling
|
[ 157 ]
|
|
3.3.5
|
Water cooling
|
[ 161 ]
|
|
3.3.6
|
Heatsink ratings for SKiiPPACKs on standard heatsinks
|
[ 162 ]
|
|
3.3.6.1
|
Forced air cooling
|
[ 162 ]
|
|
3.3.6.2
|
Liquid cooling
|
[ 164 ]
|
|
3.4
|
Power design
|
[ 165 ]
|
|
3.4.1
|
Parasitic inductances and capacitances
|
[ 165 ]
|
|
3.4.2
|
EMI/mains feedbacks
|
[ 168 ]
|
|
3.4.2.1
|
Processes in the converter
|
[ 168 ]
|
|
3.4.2.2
|
Causes of interference currents
|
[ 169 ]
|
|
3.4.2.3
|
Propagation paths
|
[ 170 ]
|
|
3.4.2.4
|
EMI suppression measures
|
[ 173 ]
|
|
3.4.3
|
Power units ready for installation
|
[ 174 ]
|
|
3.5
|
Driver
|
[ 178 ]
|
|
3.5.1
|
Gate voltage and gate current characteristics
|
[ 178 ]
|
|
3.5.2
|
Influence of driver parameters on switching features
|
[ 181 ]
|
|
3.5.3
|
Driver circuit structures and basic requirements on drivers
|
[ 184 ]
|
|
3.5.4
|
Integrated protection and monitoring functions of a driver
|
[ 187 ]
|
|
3.5.5
|
Time constants and interlock functions
|
[ 188 ]
|
|
3.5.6
|
Transmission of control signal and driving energy
|
[ 189 ]
|
|
3.5.6.1
|
Control data and feedback
|
[ 191 ]
|
|
3.5.6.2
|
Driving energy
|
[ 191 ]
|
|
3.5.7
|
Driver circuits for power MOSFETs and IGBTs
|
[ 192 ]
|
|
3.5.8
|
SEMIDRIVER
|
[ 192 ]
|
|
3.5.8.1
|
OEM-drivers [225], [264], [272]
|
[ 193 ]
|
|
3.5.8.2
|
SKiiPPACK-drivers [112], [264]
|
[ 195 ]
|
|
3.6
|
Fault behaviour and protection
|
[ 199 ]
|
|
3.6.1
|
Types of faults
|
[ 199 ]
|
|
3.6.2
|
Behaviour of IGBTs and MOSFETs during overload and short-circuit operation
|
[ 202 ]
|
|
3.6.3
|
Fault detection and protection
|
[ 208 ]
|
|
3.6.3.1
|
Detection and reduction of fault currents
|
[ 208 ]
|
|
3.6.3.2
|
Overvoltage limitation
|
[ 211 ]
|
|
3.6.3.3
|
Overtemperature detection
|
[ 217 ]
|
|
3.7
|
Parallel and series connection of MOSFET, IGBT and SKiiPPACK modules
|
[ 218 ]
|
|
3.7.1
|
Parallel connection
|
[ 218 ]
|
|
3.7.1
|
Parallel connection
|
[ 218 ]
|
|
3.7.1.1
|
Problems of current sharing
|
[ 218 ]
|
|
3.7.1.2
|
Module selection, driver circuit, layout
|
[ 221 ]
|
|
3.7.1.3
|
Parallel connection of SKiiPPACK modules
|
[ 223 ]
|
|
3.7.2
|
Series connection
|
[ 225 ]
|
|
3.7.2.1
|
Problems of voltage sharing
|
[ 225 ]
|
|
3.7.2.2
|
Module selection, driver circuit, snubber networks, layout
|
[ 226 ]
|
|
3.8
|
Soft switching in ZVS or ZCS-mode / switching loss reduction networks
|
[ 231 ]
|
|
3.8.1
|
Requirements and application fields
|
[ 231 ]
|
|
3.8.2
|
Switching loss reduction networks
|
[ 232 ]
|
|
3.8.3
|
Soft switching
|
[ 234 ]
|
|
3.8.3.1
|
Typical current and voltage characteristics / power semiconductor stress
|
[ 234 ]
|
|
3.8.3.2
|
Requirements on semiconductor switches and their drivers
|
[ 237 ]
|
|
3.8.3.3
|
Features of switches
|
[ 239 ]
|
|
3.8.3.4
|
Conclusions
|
[ 244 ]
|
|
3.9
|
Handling of MOSFET, IGBT, MiniSKiiP and SKiiPPACK modules
|
[ 245 ]
|
|
3.9.1
|
Sensitivity to ESD and measures for protection
|
[ 245 ]
|
|
3.9.2
|
Mounting instructions
|
[ 245 ]
|
|
3.9.3
|
SKiiPPACK: thermal testing ex works [ [265] ], [ [93] ], [ [233] ]
|
[ 246 ]
|
|
3.10
|
Dimensioning software
|
[ 246 ]
|
|
3.10.1
|
Model levels of mathematical circuit description
|
[ 246 ]
|
|
3.10.2
|
SEMIKRON software service
|
[ 250 ]
|